Materials

RUBBER

Materials

Rubber-Lined Products

Iracore rubber-lined products are manufactured in a broad range of compositions and configurations tailored to meet specific requirements for resistance to chemicals, abrasion, impact and temperature.

Why Iracore

Our Process

All rubber-lined parts are prepared for vulcanization (curing), a critical stage of rubber processing. The vulcanization is necessary to enhance the performance properties of raw compounded rubber through crosslinking of its molecular structure.

Crosslinking is accomplished through a reaction with accelerators like organic peroxides or sulfur that are mixed into the raw rubber base. The four basic methods for vulcanizing (curing) rubber linings are autoclave, internal steam, atmospheric steam and ambient (chemical cure).
The autoclave steam method involves placing the object(s) to be covered or lined with rubber inside a pressure vessel called an autoclave. The autoclave provides a carefully monitored flow of steam, which delivers the best control over the vulcanization process between the four basic curing methods.

With some of the largest autoclaves in the industry, Iracore can properly cure rubber applied to most large equipment.

Autoclave curing offers the greatest potential for producing exceptional rubber-to-substrate bond strength and high-quality rubber products. Other curing methods are susceptible to either reduced rubber-to-substrate bond strength or variable rubber material properties.

About the Material

Common Compounds in Rubber Linings

Soft Natural Gum Rubber

Outstanding abrasion and tear resistance in the toughest hard rock mining services. Good resistance to most inorganic chemicals with the exception of strong oxidizing agents. Lowest cost of all elastomers. Not recommended if oil is present and has poor resistance to ozone, sunlight and weathering.

These compounds are engineered to withstand concentrated acids and caustic solutions, even under extreme heat. Iracore chlorobutyl/bromobutyl compounds feature heat resistance ratings up to 260º F. While not recommended for applications where oil or solvents are present, these compounds are ideal rubber-lined pipe choices for many extreme environments.

Good oil, chemical, ozone, weathering and abrasion resistance. Excellent general purpose rubber that can handle a wide variety of applications.

Moderate oil resistance (MOR) compounds blend natural gum and nitrile rubber, designed for general-purpose use in abrasion and applications with small amounts of oil. General material properties are similar to soft natural gum rubber, while the inclusion of nitrile rubber allows them to resist trace amounts of oil.

Commonly found in pulley lagging applications, SBR compounds boast high tensile strength and excellent sliding abrasion resistance. While not recommended for use in environments with oil, ozone, or sunlight, SBR compounds’ high resistance to tearing make them ideal for many industrial applications.